KSHOW, a plastic injection mold manufacturer in Huangyan, Taizhou, Zhejiang (established 2002, 30,000+ molds delivered), shares practical cavity-count selection guidance for household-part buyers: doubling cavities raises tooling cost 55–75% yet cuts cost per piece 15–25%. A European housewares importer combined a family mold with an 8-cavity tool for three small parts — T0 at day 46, cost per piece 19% below separate tools, all three parts launched in one season.
In Oct 2026, KSHOW (Huangyan, Taizhou) moved heater-shell decoration from the paint line into the mold: IML film + one-shot molding. Scrap fell 6.2%→1.4%; cost per set USD 0.42→0.28.
In October 2026, KSHOW (Taizhou Huangyan K-Show Plastic Mold Co., Ltd.) in Huangyan, Taizhou, shared how door-side and door-panel molds are engineered. By rebuilding cooling zones and gate sequencing, gap deviation tightened from ±0.8 mm to ±0.3 mm and cycle time fell from 52 s to 46 s, letting a Tier-1 customer remove its sorting station entirely.
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