Disposable Plastic Medical Tray Mould

Product Parameter

K-SHOW is a professional manufacturer and supplier of plastic molds. Welcome to consult.

Mold Layout

Disposable Plastic Medical Tray Mould features single-cavity independent gate and peripheral valve pin flow control, with an eight-cavity layout, compatible with a 500 t fully electric injection molding machine. The mold has a closing height of 680 mm, with a temperature difference of ≤1 ℃ between templates, ensuring no thermal drift during continuous 72 h operation.

Molding Parameters

The tray has an outer diameter of 280×200×25 mm, a wall thickness of 0.40 mm, and weighs 18 g. Made from medical-grade PP (Basell HM671T), it withstands ethylene oxide sterilization (ETO at 55 ℃) and steam sterilization at 121 ℃ for 30 minutes each. With a cycle time of 2.6 s, it can produce ≥240, 000 trays per day.

Dimensional Precision

The load-bearing surface flatness is ≤0.08 mm, the side wall perpendicularity is 0.2 mm/100 mm, and the height difference of the same batch edge is ≤0.05 mm. It matches the rhythm of an automatic bagging machine at 300 trays/min, with a tray jamming rate of less than 0.03%.

Post-Processing Interface

Disposable Plastic Medical Tray Mould includes in-mold ion wind deburring and servo extraction, directly outputting 50 trays per PE bag as a clean set. It has reserved areas for gamma indicator attachment and UDI QR code, ensuring zero human touch production in compliance with ISO 13485 clean material control requirements.

Product Features

High Rigidity and Low Deformation

With valve pin sequential closure and locally high thermal conductivity copper beryllium inserts, the 0.40 mm thin section has a flexural modulus of ≥2200 MPa. Under a full load of 5 kg and continuous load for 48 h, the deflection is ≤0.3 mm, meeting the requirements for instrument fixation and stacking.

Dual Sterilization Compatibility

Disposable Plastic Medical Tray Mould cavity steel is German standard 1.2311, vacuum nitrided after tempering, with a surface hardness of 760 HV and a mirror finish Ra≤0.03 µm, with no exudation or micro-pores. The hot runner system is fully sealed and welded, with a material change flush of less than 1 kg, eliminating cross-contamination.

Deburring with Zero Residue

The in-mold ion wind knife and vacuum micro-hole collection ensure particle residue of ≤0.5 mg per tray, directly meeting the Class D clean area entry standard, eliminating the need for offline blowing processes.

Quick Maintenance

The overall core pulling slide rail allows a single person to clean the mold in 2 minutes. The hot runner plate’s front-mounted quick-change connector enables heating rod replacement in ≤3 minutes. The annual planned downtime is reduced by 28%.

FAQ

Q1: Can we engrave our logo or company information on our customized products?

A1: Of course, you can design and draw according to your requirements, and these are all free of charge.

Q2: How should I choose between PP and PET materials?

A2:PP materials are used in scenarios requiring high temperature disinfection, microwave heating, or flexibility (such as medical equipment trays and hot food packaging), while PET materials are used in scenarios requiring high transparency, high rigidity (such as vegetable boxes and Bakery Packaging).
Q3: Do you support ODM/OEM
A3: Yes, we specialize in ODM/OEM blister packaging solutions, including custom PP/PET/PS blister packs We offer design, mold development, and production tailored to your specs (food, medical, or industrial use). Let’s discuss your project! "

Q4: How long does your production cycle take?

A4: Most of our products are in stock, and the delivery cycle for newly molded products is approximately 15-30 days (depending on the purchase quantity)

Q5: Can you provide samples? What is the cost?

A5: We provide standard samples for free, and customized samples will be made for you free of charge after we reach a cooperation.

Q6:Can we visit the factory?

A6: Welcome to visit our factory. We can pick you up at the airport or station by car.